Florestone Shower Drain Gasket Installation

The quietest leak is the one you don’t hear. It’s not the drip from the tap or the gurgle under the tiles—it’s the slow seep beneath the shower drain, invisible, patient, rotting the subfloor one molecule at a time. I once pulled up a perfectly grouted Florestone tray after a client complained of a musty smell near the bathroom door, six feet from the shower. No visible water, no stains. But when we lifted the tray, the joists were spongy, blackened at the edges. The culprit? A failed gasket on the Florestone drain, compressed unevenly during install, never sealing properly. Florestone trays are tough—quartz composite, non-porous, rated for 300kg—but they’re only as strong as their weakest connection. That gasket? It’s not just rubber. It’s the last line of defence between a luxury shower and structural decay.

This guide focuses on gasket installation. For comprehensive installation procedures, see our complete shower drain installation guide.

Most people think waterproofing is about membranes and sealant. True, but they overlook the drain. The Florestone shower drain gasket isn’t a generic part—it’s a precision component, designed to compress uniformly between the tray and the waste body. Get it wrong, and you’re not just risking a leak; you’re inviting mould, timber degradation, and costly remediation. I’ve seen flats condemned over this. And yet, the fix is simple, cheap, and often botched by trades rushing the final stage. This isn’t about fancy tools or high-tech solutions. It’s about understanding how that small rubber ring works, why it fails, and how to install it so it lasts 20 years, not 2.

With over 12 years in bathroom installations and waterproofing systems, I’ve completed 750+ wetroom builds and diagnosed more than 300 leak cases. My qualifications include NICEIC certification for electrical safety in bathrooms and Level 3 NVQ in Plumbing and Domestic Heating. I’m also trained in LABC-approved waterproofing methods for tiled showers. One job still sticks with me: a £25,000 bathroom renovation in Hampstead where the client returned after six months with warping floorboards. Everything looked perfect—no drips, no mould. But after removing the Florestone tray, we found the gasket had shifted during tightening, leaving a 2mm gap at the 3 o’clock position. Water had wicked through the screed for months. The fix? £8.50 gasket, four hours of labour, and a full subfloor repair costing £1,200. That’s why this detail matters.

Quick Steps:
1. Remove old gasket and clean waste outlet thoroughly
2. Inspect new Florestone gasket for defects or stiffness
3. Lubricate gasket lightly with silicone grease (not washing-up liquid)
4. Position gasket evenly on waste spigot, aligning with tray outlet
5. Lower tray carefully, ensuring no twisting
6. Tighten locking ring gradually in cross-pattern, max 1.5 turns past hand-tight

Why the Florestone Gasket Isn’t Just Any Rubber Ring

Florestone trays use a proprietary compression gasket system, not a standard rubber washer. This isn’t a flat disc—it’s a contoured, multi-ridged silicone or EPDM ring designed to compress radially when the locking nut is tightened. The ridges create multiple sealing points, similar to an O-ring in hydraulic systems. The material is typically EPDM (ethylene propylene diene monomer), rated for UV and temperature stability from -40°C to +150°C. That matters because showers cycle from cold to hot daily, and cheap alternatives degrade fast.

The gasket fits between the top of the waste body (which sits in the waste pipe below) and the underside of the Florestone tray. When you tighten the locking ring from below, it pulls the waste body up into the tray, compressing the gasket. But here’s the catch: Florestone trays are rigid. Unlike acrylic, they don’t flex. So if the gasket isn’t perfectly seated, or if the waste body isn’t aligned, the pressure isn’t uniform. One high spot, and you get a micro-gap.

I once used a generic white rubber gasket from a plumbing merchant—looked the same, cost £3.20 instead of the £14.99 genuine Florestone part. After three months, the client called with a damp patch in the ceiling below. The gasket had hardened and cracked. EPDM lasts longer, resists ozone, and doesn’t shrink like cheaper NBR (nitrile) rubber. Florestone’s OEM gasket (model FSG-01, £14.99 at Tile Giant, 2025 pricing) is specifically engineered for their tray thickness and waste geometry. Third-party versions often have slightly different inner/outer diameters or compression profiles. Even a 0.5mm variance can cause failure.

Some pros swear by adding silicone sealant under the gasket. I don’t. Sealant can prevent proper compression, create lumps, and make future removal a nightmare. The gasket should seal dry. If it needs sealant, something’s wrong—either the parts are damaged or misaligned.

Common Failure Points and How to Avoid Them

Gasket failure usually starts at installation. The most common mistake? Overtightening. I’ve seen drain nuts cranked down with wrenches until the locking tabs shear off. The Florestone system isn’t designed for brute force. The locking ring should be tightened no more than 1.5 full turns past finger-tight. Over-torquing distorts the gasket, pushes it out of the sealing zone, or even cracks the tray’s waste outlet.

Another issue: debris in the waste outlet. I once had a job where the builder left a fragment of sponge in the drain pipe. When the tray was lowered, the gasket compressed around it, creating a permanent leak path. Always flush the waste pipe with water before installation. Use a mirror or bore scope to check the outlet cavity.

Misalignment is a silent killer. The waste body must be perfectly vertical. If the waste pipe below is offset, don’t bend the body—use an adjustable waste like the Hepworth Flexi-Drain Pro (£22.40 at Screwfix), which allows 15° of angular adjustment. I’ve used rigid waste bodies on skewed pipes, thinking the gasket would compensate. It doesn’t. The tray pulls unevenly, and within weeks, the gasket creeps out.

Temperature cycling also plays a role. In a home with hard water, mineral deposits build up on the gasket surface over time, reducing flexibility. I recommend removing and cleaning the drain cover every 18 months. Check the gasket for whitening or cracking. If it squeaks when you twist the cover, it’s drying out—apply a dab of silicone grease (Dow Corning 111, £6.99 for 50g at RS Components).

And don’t ignore the subfloor. A gasket can’t save a poorly supported tray. Florestone requires a minimum 18mm marine plywood or cement board base, level to within 2mm over 1m. I once installed a tray on a floor that flexed 5mm under load. Every time someone stepped in, the tray shifted microscopically, fatiguing the gasket. After nine months, it split. Now I always test deflection with a 100kg load before laying the tray.

Step-by-Step: Replacing a Florestone Shower Drain Gasket

Replacing the gasket isn’t complicated, but it demands patience. You’ll need: adjustable spanner, silicone grease, lint-free cloth, flashlight, and the correct gasket (Florestone FSG-01 or approved equivalent). For a detailed step-by-step installation guide with diagrams, refer to our comprehensive resource.

Remove the Drain Cover and Locking Ring

Start by unscrewing the drain cover. Use a coin or a dedicated key—never pliers, which can scratch the chrome finish. Once off, shine a light down the drain. You’ll see the locking ring, usually a stainless steel nut with tabs. Use an adjustable spanner on the flats. Turn anti-clockwise. If it’s stuck, apply a few drops of PlusGas penetrating oil and wait 10 minutes. Some rings are crimped—don’t force them. If the tabs are damaged, use a locking pliers gently, but protect the chrome with tape.

Once the ring is off, lift the waste body out. The old gasket will likely stay on the spigot or stick to the tray. Peel it off carefully. Use a plastic scraper if needed—never metal. Inspect the waste body’s sealing surface. Pitting or limescale? Clean with white vinegar and a soft brush. Check the tray’s outlet too. Any hairline cracks? Replace the tray.

Prepare and Install the New Gasket

Take the new Florestone FSG-01 gasket. It should feel supple, not stiff or tacky. If it’s brittle, return it—EPDM shouldn’t degrade in storage. Apply a thin film of silicone grease to the inner and outer ridges. This isn’t a lubricant to make installation easier—it ensures even compression and prevents dry-rubbing during thermal expansion.

Slide the gasket onto the waste body’s spigot. It should sit flush against the shoulder. Don’t stretch it. If it resists, don’t force it—check the diameter. Florestone trays come in 900x900mm, 1200x800mm, and other sizes, but the waste outlet is standard 50mm. Still, some third-party trays use slightly different tolerances.

Now, reinsert the waste body into the drain pipe. Make sure it’s vertical. Use a spirit level against the spigot. If the pipe below is offset, use the Hepworth Flexi-Drain Pro. Hand-tighten the locking ring just enough to hold it in place.

Lower the Tray and Final Tightening

If you’re doing a full replacement, lower the tray carefully over the waste body. Have a helper guide it. Don’t let it twist. Once seated, check the gap around the drain is even. Use feeler gauges if you’re fussy—0.5mm variation is acceptable, 1mm is not.

Now, tighten the locking ring. Use the spanner, but apply steady, gradual force. Turn 90 degrees, check alignment, then another 90. Stop after 1.5 turns past hand-tight. Never use a breaker bar. The torque should be around 8-10 Nm—enough to compress the gasket, not distort it.

Replace the drain cover. Run water immediately and check below for leaks. Let it run for 20 minutes. If dry, you’re good.

Safety Considerations and Legal Requirements

In the UK, bathroom installations fall under Part P of the Building Regulations. While replacing a shower drain gasket isn’t notifiable unless you’re altering wiring or plumbing circuits, the waterproofing integrity is legally tied to the BS 5385-1:2018 (Code of Practice for the Installation of Ceramic and Natural Stone Cladding) requires that wet areas be “watertight and prevent penetration of moisture to underlying structures.”

If you’re lifting the tray, ensure the room is safe—no exposed electrical cables, and the shower isolator is off. The waste pipe must be properly vented to prevent siphonage, which can break the water seal and allow sewer gases into the home.

Warning: Using a damaged or incorrect gasket → leads to undetected water ingress → structural rot and potential collapse over time → always use genuine Florestone FSG-01 or certified equivalent

Completed Quick Steps: installation showing professional results
Completed Quick Steps: installation showing professional results

Can I use a universal gasket instead of the Florestone original?

Yes, but with caution. Universal gaskets (like the McAlpine 50mm Rubber Washer, £3.75 at B&Q) are cheaper but not designed for Florestone’s compression system. They lack the multi-ridge profile and often use inferior rubber. I tested three brands side-by-side in a controlled install: after 18 months, the McAlpine showed 12% compression set (permanent deformation), the Driscoll Universal failed at 14 months, but the Florestone OEM gasket showed no signs of wear at 36 months. For critical installations, stick with genuine parts. For product recommendations and trusted alternatives, see our full guide.

Where can I find a reliable step-by-step guide with visuals?

Our step-by-step installation guide includes annotated diagrams, torque specifications, and troubleshooting tips for common mistakes. It’s regularly updated based on real-world feedback from installers.

Are there approved third-party gaskets that work with Florestone trays?

While we strongly recommend the OEM Florestone FSG-01 gasket, some certified equivalents are listed in our product recommendations section. These have been independently tested for dimensional accuracy and material compatibility.